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Additional resources for Process Plant Reliability and Maintenance for Pacesetter Performance

Example text

3. Data for the intervals comes from the previous table for turnaround durations and intervals. 50 60 70 Unit Size (M#/Hr) (MB/D) Unit C-1 Unit C-2 Unit C-3 Avg. qxd 3/3/04 2:40 PM Page 12 PLANT RELIABILITY AND MAINTENANCE FOR PACESETTER PERFORMANCE The information in the chapters on both reliability and turnarounds would be utilized to address the identified gaps from Table 1–3. The benchmarking data in Table 1–4 compares pacesetter reliability performance to the reliability performance (mechanical availability) of a fictional facility.

Qxd 3/3/04 2:40 PM Page 14 PLANT RELIABILITY AND MAINTENANCE FOR PACESETTER PERFORMANCE performance. The D units are starting off already behind pacesetter performance due to the short interval and long duration of their turnarounds. Again, the information in chapter 3 on reliability and chapter 4 on turnarounds would be utilized to address the identified gaps from Table 1–4. Benchmark data providers can provide insight into your performance in general. However, the data providers often have trouble helping you close your gaps relative to pacesetters.

This system could be developed with appropriate documentation and training with just a one-week effort. The next week implementation would begin. We have also found that it should only take about four weeks per operating area to implement a planning and scheduling strategy. The four weeks time to implement is set to address training for the four operating crews that typically man an operating unit 24/7. It allows adequate practice in the process for the maintenance staff as they go through the same process each of the four weeks.

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